Quote from addias342:
How can you tell how many watts your rig is using?
There are in-line wattage-meters you can get. Looks kinda like a power-strip/surge-protector.
Another way is a clamp-meter with a ring you clamp around the power-cable:
http://uk.rs-online.com/web/search/searchBrowseAction.html?method=getProduct&R=6990952&cm_vc=cal_uk&cm_sp=ProductPage-_-Calibrated-_-6990952]
http://uk.rs-online.com/web/search/..._sp=ProductPage-_-Calibrated-_-6990952#header
The thing is, you should size your PS for the
maximum load of your system, not the average. So you want all your fans spinning a full-speed, all the drives spinning and the CPU at full-load. Good way to load it up is to run a benchmark program like Prime95 and play some full-screen videos.
One of my current systems uses around 120-130w at average workload, but when it's crunching charts and running simulations, the power-consumption goes up to 350w. Then you want sufficient overhead so that the PS isn't overloaded; a 100% safety buffer maybe. So I use a 700w PS.
Also what kills a PS most of the time isn't power-overload, but overheating. The fan typically fails first, then the PS overheats and cooks some components on the circuit boards (typically a capacitor). So I use server-type systems with on-board diagnostics that can tell me when a PS-fan goes out, or a hard-drive fails or some memory starts going bad. These systems also have redundant PS and drives, so I can swap out parts without turning off the systems.